設備管理

As automation equipment gradually replaces manual labor, ensuring the stable operation of equipment has become a critical factor in maintaining the smooth operation of factories, affecting aspects such as production flow, quality, and cost. Through effective equipment management and monitoring, downtime caused by equipment malfunctions or repairs can be minimized, increasing equipment availability and optimizing production efficiency.

To ensure stable equipment operation, a well-known company has introduced an intelligent manufacturing solution that offers a Device Inspection and Preventive Maintenance System (DIAPMS). This system integrates and plans preventive maintenance tasks, providing automatic reminders and tracking execution progress. By thoroughly documenting maintenance and repair activities, it aids in the transfer of maintenance knowledge and repair experience, enhancing diagnostic and repair efficiency. It also allows for failure analysis to develop improvement strategies, reducing failure rates and minimizing unexpected equipment downtime, thus fully maximizing equipment productivity. 另外, the system includes planning for equipment parts and spare materials, reducing inventory costs.

To meet the demands of small-batch, diversified production, the company employs a Device Inspection and Manufacturing Execution System (DIAMES) with Rate Management System (RMS). This system works in tandem with automatic line-change machines to automatically send production recipes to machines during production, preventing human errors in settings and safeguarding confidential recipes. This accelerates line changes, enables flexible production, and optimizes Overall Equipment Efficiency (OEE).

System Features:

● Fast inspection process to simplify workflow and reduce personnel burden
● Parts management to shorten inventory and traceability operations
● Real-time status monitoring, with analysis of utilization and abnormal feedback
● Mobile inspection and maintenance, supporting both online and offline modes

Functional Benefits:

● Implement preventive maintenance to effectively improve overall equipment efficiency

● Analyze failure causes and develop preventive measures to enhance repair efficiency, aiming for zero failures

● Reduce parts inventory, lowering cost expenditures